Sy-Klone Engine & Cabin Filtration Kits for Mining

Sy-Klone has worked with mine operators and machine manufacturers to create custom engineered solutions for pre-cleaning engine intake air and improving cab air quality.

MACHINE
BRAND
MACHINE MODELPart NumberPurposeDescriptionInstallation InstructionsCase StudyROI
CATERPILLAR345IN0089Engine IntakeSeries 9000 Installation Kit for Caterpillar 345BL Excavator: This kit is allows the intake air to be drawn through a Series 9000 precleaner above the hood of the excavator. The kit allows for the precleaner to be mounted in various locations making it easy to retrofit an existing excavator. Kit includes a Series 9000 (model 9003) precleaner and KT0008 Universal installation kit. This product ships in 2 boxes.KT0008 Instructions

KT0008 Installation Slideshow

Case Study
16HIN0080Engine IntakeOPTIMAX: This dual stage precleaner installation kit includes 9003 OPTIMAX assembly and installation parts is intended for machines with an above-the-hood scavenger connection. Fits Caterpillar 16H Motor Grader. This product ships in two boxes.Generic OPTIMAX Installation Video
16MIN0066Engine IntakeOPTIMAX complete kit for the Caterpillar 16M Motor Grader. Does not include Heavy Debris Screen.Instructions
24MIN0070Engine IntakeOPTIMAX 9002 Assembly for Caterpillar 24M Motor Grader – No Screen (Metal filter housings only). Optimax 9002 CAT 24M Assembly – No Screen, includes 2 Optimax Assemblies and all required plumbing. NOTE: Product ships in 4 boxes.Instructions
777FIN0016Engine IntakeThis kit includes two Series 9000 model 9003 precleaners and the adaptation parts needed for installation on a Cat 777F Haul Truck. The precleaners are installed above the hood without obstructing a view of mirrors.Instructions
785B/CIN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study
793B/C/DIN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study≤ 10 months
797BIN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) precleaners per double filter housing, sold separately.Case Study
D10RREV3K4Cab Air QualityComplete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately.InstructionsCase Study
D10TIN0097Engine IntakeComplete OPTIMAX installation kit for Caterpillar D10T replaces the tube body installation.Generic OPTIMAX Installation Video
D11R9503-007Engine IntakeCat D11R OPTIMAX installation. Kit includes all parts necessary to install on machine. Kit does not include a heavy debris screen.Generic OPTIMAX Installation VideoCase Study≤ 4 months
REV3K4Cab Air QualityComplete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately.InstructionsCase Study≤ 6 months
D11TIN0098Engine IntakeOPTIMAX Installation Kit for Caterpillar D11T replaces factory tube body installation.Generic OPTIMAX Installation Video
D9R9503-009Engine IntakeCat D9N or D9R OPTIMAX installation. Kit includes all parts necessary to install on machine. The kit does not include a heavy debris screen.Generic OPTIMAX Installation Video
REV3K4Cab Air QualityRESPA Cab Air Quality System Adaptation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately.InstructionsCase Study
D9TIN0095Engine IntakeComplete OPTIMAX installation kit for Caterpillar D9TGeneric OPTIMAX Installation Video
MACHINE
BRAND
MACHINE MODELPart Number
(Click on part number to view kit)
PurposeDescriptionInstallation InstructionsCase StudyROI
HITACHIEH3500IN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study≤ 12 months
EH4000IN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study≤ 12 months
EH5000IN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.Case Study
EX1900-6IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation VideoCase Study
REV3K9Cab Air QualityInstallation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation.InstructionsCase Study
EX2500-6IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation VideoCase Study
REV3K9Cab Air QualityRESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation.InstructionsCase Study
EX3600-6IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation VideoCase Study
REV3K9Cab Air QualityRESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation.InstructionsCase Study≤ 5 months
EX5500-6IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation VideoCase Study
REV3K9Cab Air QualityInstallation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation.InstructionsCase Study
EX8000-6IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation VideoCase Study
REV3K9Cab Air QualityInstallation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation.InstructionsCase Study
MACHINE
BRAND
MACHINE MODELPart Number
(Click on part number to view kit)
PurposeDescriptionInstallation InstructionsCase StudyROI
KOMATSU475A-5IN0084Engine IntakeDual OPTIMAX Installation kit with custom adaptation parts allows for the replacement of the factory installed tube body systems with two Sy-Klone OPTIMAX precleaners. Kit addresses specific intake system leakage concerns.InstructionsCase Study
475A-5REV3K13Cab Air QualityImproving air quality in the Komatsu 475A and 375A is made possible with this field installable custom machine-specific kit, which makes it easy to meet OSHA and MSHA air quality standards inside of the cab. Kit includes Pressure Monitor System and both RESPA-CF Vortex HyperFLOW for fresh air precleaning, continuous pressurization and filtration, and RESPA-CFX for recirculation filtration and removal of settled dust. All adaptation parts and installation instructions are included in the kit.InstructionsCase Study
730IN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study
830IN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study
860IN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.Case Study
930IN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.Case Study
PC3000IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC4000IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC5500IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC8000IN0092 or IN0093Engine IntakeOrder according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
MACHINE
BRAND
MACHINE MODELPart Number
(Click on part number to view kit)
PurposeDescriptionInstallation InstructionsCase StudyROI
LIEBHERR9250IN0088Engine IntakeThis complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes.Installation Diagram

Generic OPTIMAX Installation Video

9350IN0088Engine IntakeThis complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes.Installation Diagram

Generic OPTIMAX Installation Video

T264IN0077Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.InstructionsCase Study
T282CIN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.Case Study
T284IN0087Engine IntakeMetal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately.Case Study
MACHINE
BRAND
MACHINE MODELPart Number
(Click on part number to view kit)
PurposeDescriptionInstallation InstructionsCase StudyROI
TEREXRH120IN0086Engine IntakeOPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
InstructionsCase Study
RH200IN0086Engine IntakeOPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
InstructionsCase Study
RH370IN0086Engine IntakeOPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
InstructionsCase Study
RH400IN0086Engine IntakeOPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
InstructionsCase Study