Sy-Klone Engine & Cabin Filtration Kits for Mining

Sy-Klone has worked with mine operators and machine manufacturers to create custom engineered solutions for pre-cleaning engine intake air and improving cab air quality.

MACHINE
BRAND
MACHINE MODEL Part Number Purpose Description Installation Instructions Case Study ROI
CATERPILLAR 345 IN0089 Engine Intake Series 9000 Installation Kit for Caterpillar 345BL Excavator: This kit is allows the intake air to be drawn through a Series 9000 precleaner above the hood of the excavator. The kit allows for the precleaner to be mounted in various locations making it easy to retrofit an existing excavator. Kit includes a Series 9000 (model 9003) precleaner and KT0008 Universal installation kit. This product ships in 2 boxes. KT0008 Instructions

KT0008 Installation Slideshow

Case Study
16H IN0080 Engine Intake OPTIMAX: This dual stage precleaner installation kit includes 9003 OPTIMAX assembly and installation parts is intended for machines with an above-the-hood scavenger connection. Fits Caterpillar 16H Motor Grader. This product ships in two boxes. Generic OPTIMAX Installation Video
16M IN0066 Engine Intake OPTIMAX complete kit for the Caterpillar 16M Motor Grader. Does not include Heavy Debris Screen. Instructions
24M IN0070 Engine Intake OPTIMAX 9002 Assembly for Caterpillar 24M Motor Grader – No Screen (Metal filter housings only). Optimax 9002 CAT 24M Assembly – No Screen, includes 2 Optimax Assemblies and all required plumbing. NOTE: Product ships in 4 boxes. Instructions
777F IN0016 Engine Intake This kit includes two Series 9000 model 9003 precleaners and the adaptation parts needed for installation on a Cat 777F Haul Truck. The precleaners are installed above the hood without obstructing a view of mirrors. Instructions
785B/C IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study
793B/C/D IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study ≤ 10 months
797B IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) precleaners per double filter housing, sold separately. Case Study
D10R REV3K4 Cab Air Quality Complete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. Instructions Case Study
D10T IN0097 Engine Intake Complete OPTIMAX installation kit for Caterpillar D10T replaces the tube body installation. Generic OPTIMAX Installation Video
D11R 9503-007 Engine Intake Cat D11R OPTIMAX installation. Kit includes all parts necessary to install on machine. Kit does not include a heavy debris screen. Generic OPTIMAX Installation Video Case Study ≤ 4 months
REV3K4 Cab Air Quality Complete RESPA Cab Air Quality System Installation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. Instructions Case Study ≤ 6 months
D11T IN0098 Engine Intake OPTIMAX Installation Kit for Caterpillar D11T replaces factory tube body installation. Generic OPTIMAX Installation Video
D9R 9503-009 Engine Intake Cat D9N or D9R OPTIMAX installation. Kit includes all parts necessary to install on machine. The kit does not include a heavy debris screen. Generic OPTIMAX Installation Video
REV3K4 Cab Air Quality RESPA Cab Air Quality System Adaptation kit for Caterpillar D9R, D10R and D11R Track Type Tractors. NOTE: Precleaners not included. RESPA-CF (REV0003) and RESPA-CFX (REV0004) must be purchased separately. Instructions Case Study
D9T IN0095 Engine Intake Complete OPTIMAX installation kit for Caterpillar D9T Generic OPTIMAX Installation Video
MACHINE
BRAND
MACHINE MODEL Part Number
(Click on part number to view kit)
Purpose Description Installation Instructions Case Study ROI
HITACHI EH3500 IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study ≤ 12 months
EH4000 IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study ≤ 12 months
EH5000 IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Case Study
EX1900-6 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video Case Study
REV3K9 Cab Air Quality Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. Instructions Case Study
EX2500-6 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video Case Study
REV3K9 Cab Air Quality RESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. Instructions Case Study
EX3600-6 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video Case Study
REV3K9 Cab Air Quality RESPA-CF/CFX Cab Air Quality System. Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. Instructions Case Study ≤ 5 months
EX5500-6 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video Case Study
REV3K9 Cab Air Quality Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. Instructions Case Study
EX8000-6 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video Case Study
REV3K9 Cab Air Quality Installation kit is for Hitachi EX 1900-6, 2500-6, 3600-6, 55000-6, 8000-6 models. The triple air conditioning system found in these machines has been problematic until now. This field tested, ISEEE validated, machine-specific kit is recommended by Hitachi as THE solution for these machines. Includes 3 RESPA-CF fresh air units and 3 RESPA-FFX units for recirculated air plus all custom adaptation parts needed for installation. Instructions Case Study
MACHINE
BRAND
MACHINE MODEL Part Number
(Click on part number to view kit)
Purpose Description Installation Instructions Case Study ROI
KOMATSU 475A-5 IN0084 Engine Intake Dual OPTIMAX Installation kit with custom adaptation parts allows for the replacement of the factory installed tube body systems with two Sy-Klone OPTIMAX precleaners. Kit addresses specific intake system leakage concerns. Instructions Case Study
475A-5 REV3K13 Cab Air Quality Improving air quality in the Komatsu 475A and 375A is made possible with this field installable custom machine-specific kit, which makes it easy to meet OSHA and MSHA air quality standards inside of the cab. Kit includes Pressure Monitor System and both RESPA-CF Vortex HyperFLOW for fresh air precleaning, continuous pressurization and filtration, and RESPA-CFX for recirculation filtration and removal of settled dust. All adaptation parts and installation instructions are included in the kit. Instructions Case Study
730 IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study
830 IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study
860 IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Case Study
930 IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Case Study
PC3000 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC4000 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC5500 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
PC8000 IN0092 or IN0093 Engine Intake Order according to airflow requirements:
IN0092: 9003 OPTIMAX kit for Hitachi EX Series Shovels (800 to 1150 CFM; 22.65 to 32.56 m3/min)
or
IN0093: 9004 OPTIMAX kit for Hitachi EX Series Shovels (1150 to 1400 CFM; 32.56 to 39.64 m3/min).
Generic OPTIMAX Installation Video
MACHINE
BRAND
MACHINE MODEL Part Number
(Click on part number to view kit)
Purpose Description Installation Instructions Case Study ROI
LIEBHERR 9250 IN0088 Engine Intake This complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes. Installation Diagram

Generic OPTIMAX Installation Video

9350 IN0088 Engine Intake This complete OPTIMAX Dual-Stage Precleaner kit includes three precleaners and adaptation, providing a complete retrofit solution for the Liebherr 9350 Shovel. This product ships in 7 boxes. Installation Diagram

Generic OPTIMAX Installation Video

T264 IN0077 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Instructions Case Study
T282C IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Case Study
T284 IN0087 Engine Intake Metal Adaptation for Series 9000. Replaces tube bodies on SRG 20 Filter housings found on Rock Trucks, Drills, Shovels etc. Uses two Series 9000 (Model 9004) per double filter housing, sold separately. Case Study
MACHINE
BRAND
MACHINE MODEL Part Number
(Click on part number to view kit)
Purpose Description Installation Instructions Case Study ROI
TEREX RH120 IN0086 Engine Intake OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
Instructions Case Study
RH200 IN0086 Engine Intake OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
Instructions Case Study
RH370 IN0086 Engine Intake OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
Instructions Case Study
RH400 IN0086 Engine Intake OPTIMAX Adaptation Kit for for Terex RH40, RH120, RH170, RH200, RH340, RH370 & RH400 mining shovels
OPTIMAX sold separately; order one adaptation kit and one OPTIMAX per filter housing; order according to airflow requirements.
Instructions Case Study